Precision-Crafted Castings Designed for Railway Systems
At Invent Cast, we specialize in manufacturing precision castings that meet global performance and safety standards. Built for durability, wear resistance, and reliable operation — our castings support railway systems where safety and performance are critical.
- Serving clients across USA, Europe, and India with precision-engineered components.
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- Delivering high-tolerance metal parts with complex geometries and repeatable accuracy.
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- From prototyping to high-volume production, all under one roof.
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- Serving clients across USA, Europe, and India with precision-engineered components.
- ✼
- Delivering high-tolerance metal parts with complex geometries and repeatable accuracy.
- ✼
- From prototyping to high-volume production, all under one roof.
- ✼
- Serving clients across USA, Europe, and India with precision-engineered components.
- ✼
- Delivering high-tolerance metal parts with complex geometries and repeatable accuracy.
- ✼
- From prototyping to high-volume production, all under one roof.
- ✼
Manufacturing Process
We follow a precision-controlled casting process to ensure dimensional accuracy, high strength, and long-term reliability for railway applications:
High-Precision Molding: Ensures uniform cavity shapes and consistent quality for heavy-duty components.
Controlled Pouring: Minimizes shrinkage, porosity, and turbulence defects for structural integrity.
Heat Treatment: Enhances hardness, grain structure, and mechanical properties to withstand high loads.
CNC Machining: Delivers tight tolerances and smooth surfaces for precise fitting and performance.
Final Inspection: Dimensional and visual checks to ensure zero-defect output and dependable railway operation.
| Railway Casting Technical Data | |
|---|---|
| R&D | Software: Solidworks, CAD, Procast, Pro-e |
| Lead Time for Development and Samples: 25 to 35 days | |
| Molten Metal | Carbon Steel, Alloy Steel, Tool Steel, Heat Resistant Steel |
| Stainless Steel (Ferritic, Martensitic, Austenitic, Duplex, Precipitation Hardening) | |
| Non-Ferrous Alloys: Aluminium, Copper, Nickel, Cobalt | |
| Metal Standard | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Mold / Shell Material | Silica Sol (Precipitated Silica) |
| Water Glass (Sodium Silicate) | |
| Mixtures of Silica Sol and Water Glass | |
| Technical Parameters | Piece Weight: 2 gram to 200 kilogram |
| Max Dimension: 1,000 mm for Diameter or Length | |
| Min Wall Thickness: 1.5 mm | |
| Casting Surface Roughness: Ra 3.2–6.4, Machined Surface: Ra 1.6 | |
| Tolerance of Casting: VDG P690, D1/CT5-7 | |
| Tolerance of Machining: ISO 2768-mk/IT6 | |
| Core Material: Ceramic Core, Urea Core, Water Soluble Wax Core | |
| Heat Treatment | Normalizing, Tempering, Quenching, Annealing, Solution Treatment, Carburization |
| Surface Treatment | Polishing, Sand/Shot Blasting, Nickel Plating, Oxidation, Phosphating, Powder Coating, Anodizing |
| Dimension Testing | CMM, Vernier Caliper, Inside Caliper, Depth Gauge, Height Gauge, Go/No-Go Gauge, Special Fixtures |
| Chemical Inspection | Chemical Composition Analysis (20 Elements), Cleanliness Inspection, X-ray Inspection, Carbon-Sulfur Analysis |
| Physical Inspection | Dynamic & Static Balancing, Mechanical Properties (Hardness, Yield Strength, Tensile Strength), Elongation, Impact Resistance, Load-Bearing Validation |
| Production Capacity | More than 250 tons per month, over 3,000 tons annually |
Testing & Compliance
We adhere to strict quality protocols to ensure every railway casting meets international safety and performance standards:
Hydrostatic Testing: Validates pressure integrity under operational loads.
Air Leak Testing: Ensures no internal porosity or gas escape.
Dye Penetrant Testing (DP): Detects surface cracks or defects.
Dimensional Inspection: Confirms components meet precise design tolerances.
Mechanical Property Checks: Verifies hardness, tensile strength, impact resistance, and durability for reliable railway operation.
- Serving clients across USA, Europe, and India with precision-engineered components.
- ✼
- Delivering high-tolerance metal parts with complex geometries and repeatable accuracy.
- ✼
- From prototyping to high-volume production, all under one roof.
- ✼
- Serving clients across USA, Europe, and India with precision-engineered components.
- ✼
- Delivering high-tolerance metal parts with complex geometries and repeatable accuracy.
- ✼
- From prototyping to high-volume production, all under one roof.
- ✼
- Serving clients across USA, Europe, and India with precision-engineered components.
- ✼
- Delivering high-tolerance metal parts with complex geometries and repeatable accuracy.
- ✼
- From prototyping to high-volume production, all under one roof.
- ✼